Result description
A database of powder metallurgy (PM) process diagrams was built and used to perform detailed Life Cycle Assessment (LCA) of 38 PM processes representing the all value chain (including ore extraction, powder production, parts manufacturing). This study is probably the largest one performed in Europe, or even in the World, on that industry.
Process Environmental Profiles (PEP) documents were built to communicate on the LCA results of several processes in a R&D context. This type of document can be used in any kind of R&D context by technical teams, to identify clearly where are the environmental hotspots of processes (process step, type of material used, energy flows, emissions, etc…). Among the different use-cases studied, CEA showed that real impacts reduction can be obtained on CO2 emissions and energy consumption for medical application. Pontentials for other applications were raised (aeronautics, automotive, cutting tools and moulding tools). Moreover, a simplified environmental evaluation tool for LPBF and MIM processes was developed for technical teams and can be enriched for the evaluation of any kind of PM processes with further developments. This tool can be used for ecodesigning LPBF and MIM parts.
Addressing target audiences and expressing needs
- Expanding to more markets /finding new customers
Industrial partners willing to benchmark the environnemental impact of their current processes and move towards more sustainable Powder Metallurgy processes.
- Other Actors who can help us fulfil our market potential
R&D, Technology and Innovation aspects
As an example, results obtained in the case of a medical tool are given in comparison to the machining process:
- 97% reduction in CO2 emissions by using MIM
- 87% reduction in CO2 emissions by using LPBF
- 97% reduction in Energy consumption by using MIM
- 72% reduction in Energy consumption by using LPBF
- 100% reduction in material usage by using MIM
- 26% reduction in material usage by using LPBF
- 7% increase in Production rate by using MIM
- Global
Result submitted to Horizon Results Platform by COMMISSARIAT A L ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES