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Process-oriented development of control and power electronics for electron beam and plasma sources

Listing Description

Optimized treatments of surfaces and coatings can be achieved when hardware, control electronics and process are optimally matched.

Established control units and power supplies available on the market are often insufficient for demanding, innovative processes. For this reason Fraunhofer FEP has been developing technological core components and processes for many years, which are already in use in many industrial areas.

Fraunhofer FEP has a process-oriented hardware and electronics development department and offers research and development services for customized power supplies and control technology that are optimally adapted to the technological core components. The team of physicists, electrical and process engineers always keeps focus on the overall system and can respond to customer requirements in the best possible way. Depending on the requirements existing technology platforms (see back page) can also be used.

Our offer

  • Development and prototyping of custom control hardware and pulsed power supplies, in particular for plasma and electron beam sources including process-specific measurement technology
  • Design and manufacturing of customized coils, especially for guiding and shaping the electron beam (static as well as highly dynamic focusing, stigmization, deflection)
  • Technical consulting services
  • Simulation services (electronic circuit, thermal, electromagnetic field and structural mechanics simulation)

 

 

Flyer – For additional Information

Offer Details

Specifications and Deliverables:

‘- Successful development and prototyping of custom control hardware and power pulse unites tailored to the customer needs for e.g. plasma and electron beam sources
– Enhanced performance and reliability of these sources due to improved control systems.
– Process-specific measurement technology that allows for precise data collection and analysis, leading to better process control
– Delivery of customized coils for electron beam applications that meet the desired specifications.
– Improved electron beam quality through static and dynamic focusing, stigmization, and deflection
– Potential cost savings and efficiency improvements in various industrial and scientific applications
– Clients receive expert advice and guidance on their projects related to plasma, electron beams, or other specialized technologies
– Solutions to technical challenges, improved project planning, and potentially increased efficiency in the development of relevant systems
– Knowledge transfer and skill enhancement for client teams
– Accurate simulations and modeling of electronic circuits, thermal behavior, electromagnetic fields, and structural mechanics for various applications
– Identifying and mitigating potential design flaws and issues before physical prototyping or production
– Cost and time savings through reduced iterations and improved designs

Value Proposition:

  • Customization for Demanding Processes: Off-the-shelf control units and power supplies often fall short for innovative and demanding processes. Fraunhofer FEP provides tailored solutions, developing core technological components and processes that meet industry-specific needs, thus filling a gap in the market for advanced plasma and electron beam technologies.
  • End-to-End Expertise: Their team consists of experts in physics, electrical, and process engineering, which allows them to keep the overall system in focus while adapting to customer-specific requirements. This holistic, multidisciplinary approach ensures that the solutions are highly optimized and meet customer needs precisely.
  • Prototyping and Manufacturing: They offer services for the development and prototyping of control hardware, power supplies, and coils, designed to match the technological core components. The ability to manufacture custom coils with specific features, such as internal cooling and special insulation, adds additional value.
  • Innovative Product Offerings:
    • The UBS-C2 pulse unit offers flexibility in controlling plasma parameters, making it highly useful for both research and production of optimal coatings.
    • The S-PCU plus provides real-time plasma analysis using optical emission spectroscopy (OES), along with the ability to connect to Python libraries for advanced data processing.
    • The DAV series deflection amplifiers are designed for high-efficiency operation and compact form factors, making them ideal for driving electron beam guns.
  • Comprehensive Simulation and Consulting Services: They provide a wide range of technical consulting and simulation services (e.g., electronic circuit, thermal, electromagnetic field simulations) to further ensure that the developed systems meet stringent operational demands.

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Documents

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Location and Map

Adress:

Winterbergstraße 28
Dresden
Saxony
01277
Germany

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